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August 7, 2024

Detailed Refurbished Process by GrabsIndia for Different Types of Grabs:

Detailed Refurbished Process by GrabsIndia for Different Types of Grabs

1. Radio Remote Grab

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  • Inspection: Check for wear and tear in hydraulic components, electrical systems, and remote control units.
  • Hydraulic System Repair: Replace or repair damaged hydraulic cylinders, hoses, and valves-controls.
  • Electrical System Repair: Check and replace damaged wiring, connectors, and remote control modules.
  • Bucket Lips Joints: Ensure the bucket or peel lips joints are tight and free from leaks.
  • Testing: Perform functional tests on remote operation and hydraulic system.

2. Wire Rope Grab

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  • Inspection: Inspect wire ropes for fraying or breaks and check pulley systems.
  • Wire Rope Replacement: Replace worn-out or damaged wire ropes with new ones.
  • Pulley System Maintenance: Lubricate and, if necessary, replace pulleys to ensure smooth operation.
  • Bucket/Peel Lips Joints: Check the joints for wear and ensure they are tightly sealed to prevent leaks.
  • Load Testing: Conduct load tests to ensure safe operation after repairs.

3. Timber Log Grab

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  • Inspection: Examine the structural integrity and hydraulic system.
  • Structural Repairs: Weld and reinforce any cracked or damaged areas of the grab.
  • Hydraulic System Repair: Replace damaged hydraulic hoses, cylinders, and pumps.
  • Bucket/Peel Lips Joints: Inspect and seal the bucket or peel lips joints to prevent leaks and ensure durability.
  • Testing: Perform load and functionality tests to ensure reliability.

4. Orange Peel Grab

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  • Inspection: Check for damage in hydraulic cylinders, blades, and rotation mechanisms.
  • Blade Replacement: Replace worn or damaged blades.
  • Hydraulic System Repair: Replace faulty hydraulic components and check for leaks.
  • Rotation Mechanism Maintenance: Lubricate and repair the rotation mechanism for smooth operation.
  • Peel Lips Joints: Ensure the joints are sealed properly to avoid leakages and enhance operational efficiency.
  • Testing: Conduct operational tests to verify repair integrity.

5. Rock Grabber

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  • Inspection: Look for structural damage and wear in the grabbing mechanism.
  • Structural Repairs: Weld and reinforce any damaged areas.
  • Mechanism Repair: Replace or repair worn-out grabbing teeth and hydraulic components.
  • Bucket/Peel Lips Joints: Inspect and ensure the joints are tightly sealed to prevent any leaks.
  • Testing: Perform load tests to ensure grabbing strength and reliability.

6. Clamshell Grab

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  • Inspection: Check for hydraulic leaks, structural integrity, and wear on the shell edges.
  • Hydraulic System Repair: Replace damaged hydraulic cylinders and hoses.
  • Structural Repairs: Weld any cracks and reinforce the shell structure.
  • Edge Maintenance: Sharpen or replace worn shell edges.
  • Bucket Lips Joints: Ensure zero leakage by inspecting and sealing the joints properly.
  • Testing: Conduct operational tests to verify the functionality of the grab.

7. Attachment Grab

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  • Inspection: Inspect attachment points, hydraulic systems, and structural integrity.
  • Attachment Point Repair: Reinforce or replace worn-out attachment points.
  • Hydraulic System Repair: Replace faulty hydraulic components.
  • Bucket/Peel Lips Joints: Ensure the joints are properly sealed to avoid any leakage.
  • Testing: Ensure secure attachment and smooth hydraulic operation through testing.

8. Fork Lift Grab

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  • Inspection: Check for wear and tear in the forks, hydraulic system, and attachment points.
  • Fork Repair: Straighten, weld, or replace damaged forks.
  • Hydraulic System Repair: Replace damaged hydraulic components.
  • Attachment Point Maintenance: Ensure secure and safe attachment to the forklift.
  • Testing: Conduct load and operational tests to ensure the grab is functioning correctly.

Key Points for Effective Repair

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  • Thorough Inspection: Detailed inspection is critical to identify all areas of damage and wear.
  • Quality Parts: Use high-quality replacement parts to ensure durability and reliability.
  • Expert Technicians: Skilled technicians should handle all repairs to maintain high standards of workmanship.
  • Functional Testing: Perform extensive testing after repairs to ensure the grabs operate safely and efficiently.
  • Bucket/Peel Lips Joints: Focus on ensuring these joints are sealed properly to prevent leakages.
  • Documentation: Maintain detailed records of all repairs and replacements for future reference and maintenance schedules.

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