What are the advantages of using a dual track horizontal ring die pellet mill?
🔧 Dual Track Horizontal Ring Die Pellet Mill – Technical Overview
✅ Definition
A Dual Track Horizontal Ring Die Pellet Mill features a horizontally mounted ring die with two compression rollers (dual track), offering increased efficiency, throughput, and extended usable die surface.
⚙️ Technical Specifications
| Feature | Specification / Description |
| Die Type | Ring Die – Horizontal Orientation |
| Tracks | Dual (Two rollers) |
| Capacity | ~2 Tons Per Hour (based on biomass) |
| Die Hole Sizes Available | 6 mm, 8 mm, 10 mm |
| Pellet Diameter | 6, 8, 10 mm (interchangeable dies) |
| Main Motor | 160 – 350 kW (varies by model) |
| Feeder System | Variable frequency drive, with optional conditioner |
| Gearbox Type | One-piece cast iron with oil circulation |
| Lubrication | Centralized automatic grease system |
| Bearings | SKF / FAG / INA standard |
| Rollers | Hardened alloy steel, dual track system |
🔍 Die Life & Output (Corrected Values)
| Parameter | Value |
| Die Life (Hours) | ~350 hours (single side) |
| Die Output (Tonnage) | 700 tons × 2 passes = 1,400 tons (due to dual track utilization) |
| Pellet Output per Hour | ~2 TPH (Tons Per Hour) |
| Total Runtime per Die | ~350 hours (depending on raw material, wear conditions) |
⚠️ Note: Die life varies based on raw material hardness, moisture, and operator handling. Dual track setup effectively doubles the usable surface area of the die, offering better utilization and longer production runs before die replacement.
📊 Comparison: Ring Die (Dual Track) vs. Flat Die Pellet Mill
| Feature | Ring Die (Dual Track) | Flat Die |
| Pellet Output/hr | 2 TPH | 100–800 kg/hr |
| Die Utilization | 2× paths (dual roller tracks) | Single track |
| Die Life (Hours) | ~350 hrs (single track) | 100–200 hrs |
| Die Output (Tons) | ~1,400 tons (dual track) | ~200–400 tons |
| Pellet GCV & Density | Higher – better compression | Lower – loose pellets |
📞 Contact Us for Biomass Solutions
📍 Servoday Plants & Equipments Limited
📞 +91 9427210483 | +91 9427210484
📧 sanjay@servoday.in
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483
From Concept to Commissioning. We are with You.
Our policy is simple and transparent:
No undersized parts, no fraud, no fake components—genuinely serving since 1969. 🚀🔥
