June 11, 2025

🌱 Biomass Pellet Plant Potential in Mathura, Etawah & Aligarh: Raw Material, Demand & Viability Analysis

✅ Region Overview

The region encompassing Mathura, Etawah, and Aligarh in Uttar Pradesh is agriculturally rich and semi-industrial, offering a strategic opportunity for biomass pellet production due to:

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Abundant agro-residues (mustard husk, wheat straw, sugarcane leaves)
Availability of wood waste and tree branches from orchard trimmings and storms
Presence of pellet-consuming industries: Namkeen, Dairy, Boilers, Brick Kilns

🔄 Raw Material Availability and Frequency

Biomass Material	Source	Availability (Tons/Year)	Frequency	Remarks
Mustard Husk	Mustard oil mills (Aligarh, Etawah)	80,000 – 1,00,000	Seasonal (Nov–Feb)	Dry & low ash
Tree Branches/Wood Waste	Cyclones, pruning (orchards, urban areas)	40,000 – 60,000	Intermittent	Requires drying
Wheat Straw	Wheat farming (entire belt)	1,50,000 – 2,00,000	Seasonal (April–May)	High volatile matter
Sugarcane Trash	From Etawah, Hathras, western UP mills	50,000 – 70,000	Seasonal (Nov–Apr)	Needs shredding
Cotton Stalks	Some belts near Aligarh	10,000 – 20,000	Seasonal	Good GCV
Press Mud (Dry)	Nearby sugar mills	5,000 – 10,000	Available Nov–Mar	Moist, requires blending

📦 Biomass Pellet Demand Segments

Consumer Sector	Usage	Preferred Pellet Size	Location	Estimated Demand (TPA)
Namkeen Industries	Roasting ovens, dryers	6mm	Aligarh, Hathras	5,000 – 8,000
Dairy Plants	Boiler heating, milk drying	6–8mm	Mathura, Agra	3,000 – 5,000
Industrial Boilers	Steam generation	8mm	Etawah belt	10,000 – 15,000
Pellet Stove Retail	Household heating/cooking	6mm	Across region	1,000 – 2,000
Power Plants (co-firing)	Blending with coal	8–10mm	Ghatampur, Harduaganj	25,000 – 50,000

🚛 Transport Lead & Supply Chain Viability

Inbound Logistics (Raw Material):
- 20–50 km average radius for biomass collection.
- Seasonal stockpiling required; use balers and tractors.
- Tree branches require shredders or chippers.
Outbound Logistics (Pellet Supply):
- 50–150 km for industries (diesel trucks, ~₹5–7/km/ton)
- Retail sales via 25–50 kg bags to stove users.
- Low ash pellets preferred; 6mm size for food units.

⚙️ Viability Factors

Factor	Comment
Land Availability	Easily available in outskirts of Etawah/Mathura
Skilled Labour	Semi-skilled workforce present
Raw Material Supply	Sustainable from agro-forestry cycles
Market Proximity	Close to demand centers
Govt Support	Eligible under PM Kusum, MNRE bioenergy policy

🌡️ GCV Values & Mix and Match Recipe (Approx.)

Raw Material	GCV (kcal/kg)	Ash %	Recipe Ratio	Final GCV (kcal/kg)
Mustard Husk	3,800 – 4,200	5 – 7	40%
Tree Branches (Dry)	4,000 – 4,400	2 – 4	30%	~4,050 – 4,150
Wheat Straw	3,600 – 3,800	6 – 8	20%
Sugarcane Trash	3,500 – 3,700	6 – 10	10%

Note: Recipe optimized for 6mm pellets for namkeen industries and minimal clinker formation in boilers.

✅ Conclusion

The Mathura-Etawah-Aligarh zone presents a strong potential for biomass pellet production due to:

Abundant, diverse raw materials
High regional demand for thermal applications
Affordable logistics within 100–150 km
Supportive government schemes (e.g., 80JJA tax rebate, bioenergy capital subsidies)

Establishing a 3–5 TPH biomass pellet plant here is viable and sustainable with potential expansion toward Agra, Firozabad, Kanpur for bulk buyers.

⚠️ Disclaimer:

The above data is based on estimations and regional industrial trends. Actual values may vary depending on local agricultural yield, policy changes, and infrastructure updates.